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METHODOLOGY / PROCEDURE OF FLOOR TILLING AND DADO WORK

WORK METHODOLOGY / PROCEDURE OF FLOOR TILLING AND DADO

 

GENERAL:

Ø  The surface of the Floor area shall prepared by removing loose particles, blemishes, and deleterious materials. Efflorescence, chalk, dust, dirt, grease and oils shall be removed.

Ø  Ensure necessary MEP clearance shall be obtained from concerned department.

Ø  All substrate defects shall be repaired up before Tilling work. 

Ø  Quality of Cement, Sand and tiles shall be approved in advance.

Ø  Cement mortar bed under Floor Tiles, thickness of cement mortar shall be maintained as necessary to obtain finish floor levels indicated on Approved Shop Drawings.

Ø  Manual spreading and compaction shall be done to obtain uniform depth and distribution.

Ø  Cutting and drilling of tile shall be done without edge damage on visible surfaces.

    

Fig. Tile Cutting Machine

Ø  Fit tile to electrical outlet, piping, fixtures and other penetration as shown in the shop drawing

Ø  Tiles shall be soaking in water for one hour prior to setting in place for ceramic tiles only.

Ø  Ensure that delivered materials from approved manufacturers and in original labeled packing.

Ø  Size and pattern shall be checked with respect to approved samples.

Ø  Lay out or setting out of the tile shall be done with minimum cutting of tiles.

Ø  Tile layout on wall or floor shall be followed as per approved drawing.

Ø  Tile type and colour shade, mortar, mix grout, shop drawings and method of application shall be approved by client or consultant before start of activities.

 FLOOR TILING WORK;

  

Ø  Obtain center lines for both axis as per approved shop drawing.

Ø  Tiles of approved size & pattern shall be used for laying.

Ø  All traces of grease, oil and loose particles etc. must be removed before starting of tile fixing.

Ø  In wet area water proofing work shall be completed before tile fixing.

Ø  Ensure that the laying of tiles shall be as per the direction and pattern approved by the consultant or client.

Ø  Setting out shall be done before tile fixing and should be approved by the consultant or client.

Ø  Tiling shall be started from the start point as fixed on the approved shop drawing or as directed by client.

Ø  The surface shall be well soaked and touch dry before lying of cement mortar bed to avoid absorption of water present in the mixed cement mortar by the RCC surface.

Ø  For vitrified tiles, surface shall be made wet by using of wet clothes just before fixing.

Ø  Floor tiles shall be set by using thick wet mortar bedding on uniformly distributed Cement sand mortar beds.

Ø  Mortar mix shall be 1 : 6 (1 part Portland cement and 6 part sand) or as per client recommendations.

Ø   Thickness of bedding shall be between (20 - 25mm) or as per standards.

Ø  Cement slurry shall be applied on laid wet mortar bed before fixing of floor tile.

* In case of Tile adhesive, adhesive shall be miss as per manufacturer guideline and adhesive shall be applied on concrete / plaster surface and shall be placed on floor as per marked direction

Ø  Each tile shall be compressed by using rubber or wooden mallet to ensure bedding of tiles.

Ø  No shade variation shall be allowed.

Ø  Floor tile fixing shall be started in 1 direction alongside of the center line.

Ø  Tile shall be laid with required spacing and spacers shall be used to align horizontal if required.

Ø  In wet areas slope of the floor shall be maintain towards drains.

Ø  Top level of tile shall be maintained as per drawing and top level & slop will be maintained as per drawing requirement.

 

WALL TILING (DADO);

Ø  Plaster shall be finished rough in order to have a strong key for tile fixing on wall.

Ø  In wet area waterproofing work shall be completed before tile fixing.

Ø  Door frame shall be completed before wall tiling.

Ø  Size of ventilator shall be checked before wall tiling.

Ø  To ensure rows of tiles are truly horizontal, a level line shall be established to position the starting course.

Ø  Tiles of specified and approved size shall be fixed to the wall surface by neat cement paste or approved adhesive.

Ø  Mixing of adhesive shall be followed as per manufacturer’s recommendations if case of tile adhesive to be used.

Ø  Cement paste shall be used within 90 minutes of mixing.

Ø  Tamp the tile with rubber mallet to obtain required adhesion and level.

Ø  Tile shall be laid with required spacing and spacers shall be used to align horizontal and vertical joints if required.

Ø  Lying of tile shall be done as per the approved drawing and the pattern of tiles shall be verified as per specification.

Ø  Tiles shall be beaten and set firmly in place to ensure full contact between tile back and bedding in full area of tile.

Ø  Excessive grout or adhesive shall be removed with a damp cloth before the material is set

Ø  The vertical joints shall be maintained with plumb for the entire true level and plane by uniformly applied pressure.

Ø  Joints in wall tile and fittings, after adjust of tile has been thoroughly wet and it shall be grouted with neat cement or approved grout.

Ø  Grout shall be applied to the space between the tiles using a sponge or a soft cloth

Ø  Grout shall be filled at the joints to entire depth of the tile or minimum depth of 6mm.


          TILE GROUTING

     

Ø  Clean of joints shall be done by brush to ensure that thickness of tile is clear and free of foreign material

Ø  Cement grout mixed with required colour pigments shall be applied to the joint spaces between tiles using a sponge or soft cloth.

Ø  Mixed grout shall be applied into the joints of the tile thickness and around the edges.

Ø  Surplus grout shall be removed from the face of the tiles with dry cloth.

Ø  Cleaning of the fixed tile surface shall be done with a sponge when the grout is dry.

 

CLEANING AND PROTECTING:

Ø  On completion of placement and grouting, cleaning of all tile surfaces shall be done.

Ø  Surplus cement grout residue shall be removed from tile surface as soon as possible.

Ø  Foot and wheel traffic shall be prohibited from tiles floors at least for 7 days after grouting is completed.

Ø  Protection cover shall be provided during construction period to prevent staining, damage and wear.

Ø  Before final cleaning of tiling work sanitary fitting shall be completed.

 

 


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